300 Square Circular Coil Vertical Winding Machine

Technical Parameters

Equipment features

The equipment features advanced technology and a high degree of automation.

2. The main drive is a variable-frequency motor, featuring a wide speed regulation range, low vibration, constant output torque, high-speed operation, constant power output, obvious energy-saving effect, good speed regulation performance and stepless speed regulation.

3. The axial feed system adopts a high-precision linear guide rail and lead screw assembly structure. The axial wire arrangement is driven by a servo motor, ensuring smooth axial movement, precise displacement, and high wire arrangement accuracy. The lead of the flat cable (the distance between each turn of the coil) can be set arbitrarily.

4. The top pressure of the cylinder is used for winding. The winding pressure wheel is adjusted according to the size of the wire, resulting in a large winding area and a high width-to-thickness ratio of the wire.

5. Pneumatic booster cylinder shearing mechanism: Convenient, fast and safe, it adopts an automatic type. The servo motor controls the shearing distance position, and the distance can be set arbitrarily (range 50 to 400mm). The ordinary motor adjusts the up and down position of the scissors through the lead screw to match different coil diameters.

6. Leveling and wire feeding device: Composed of multiple sets of wheels, it prevents wire twisting. It is equipped with a servo wire feeding configuration, ensuring controllable precision.

7. The control system adopts PLC in combination with an encoder, featuring digital display and preset parameters, and is easy to operate. It is suitable for flexible production with multiple batches and varieties.

Detailed Features of 300 Square Circular Coil Vertical Winding Machine - Pugu Electromechanical Technology (Suzhou) Co., LTD

In industries such as motor manufacturing, high-power transformers, and generators, the application of 300-square large-sized circular coils is becoming increasingly common. This type of coil is not only large in size and heavy in weight, but also thick in diameter and complex in process, which poses extremely high requirements for the performance of the winding equipment. Traditional manual winding or ordinary winding equipment is not up to the task. Not only is the efficiency low, but it is also difficult to ensure product quality. The 300-square-meter circular coil vertical winding machine developed by Pugu Electromechanical Technology (Suzhou) Co., Ltd. for large-sized circular coils, with its excellent process performance and stable winding quality, has become an indispensable important equipment in the manufacturing of high-end electrical products.

This article will comprehensively analyze the technical features of the 300-square circular coil vertical winding machine from aspects such as high-precision winding, ultra-large tension control, stability, intelligent operation, flexible adaptation, energy efficiency performance, convenient maintenance, and equipment safety. Combined with the technical strength of Pugu Electromechanical Technology (Suzhou) Co., LTD., it will provide you with an in-depth analysis of the core competitiveness of this equipment.

1. Precise winding ensures the consistency of large-sized coils

The 300-square coil wire has a large diameter and heavy weight. Once the wiring is not precise, it is very likely to cause problems such as short circuits, local overheating or mechanical deformation. The 300-square-meter circular coil vertical winding machine of Pugu Electromechanical Technology (Suzhou) Co., Ltd. is equipped with a high-precision servo drive system, ensuring that the wire arrangement position is accurate to the micrometer level. Even when the wire diameter is large and the winding tension is high, it can still guarantee the uniformity of the coil.

High-precision flat cables not only ensure the consistency of electrical performance, but also effectively enhance the mechanical strength and durability of the coils.

Second, the super-large tension control system ensures the coil is tight and stable

The large-sized wire used in 300-square coils requires extremely high tension to be wound tightly and evenly. The tension control device of traditional winding machines cannot stably output high tension. However, the 300-square-meter circular coil vertical winding machine developed by Pugu Electromechanical Technology (Suzhou) Co., Ltd. is equipped with a dedicated ultra-high tension control system, which adopts pneumatic or servo precision tensioners. The tension can be stably output and automatically adjusted.

Through the closed-loop feedback of the tension sensor, the winding tension can be adjusted in real time. Even if there is a slight fluctuation in the wire, the tension consistency can be maintained to ensure the stability and reliability of the winding process.

Third, the high-rigidity structure ensures the stability of the entire machine

Large-sized coils often weigh tens or even hundreds of kilograms. During winding, the inertia of the wire can cause a significant impact on the equipment itself. The 300-square-meter circular coil vertical winding machine of Pugu Electromechanical Technology (Suzhou) Co., Ltd. adopts a high-rigidity cast iron bed and a reinforced support structure, and is equipped with a spindle design that has undergone dynamic balance treatment. Even during high-speed winding, it can maintain the stability of the machine body and eliminate vibration and resonance.

A stable mechanical structure not only prolongs the service life of the equipment but also ensures the consistent quality of the wound products.

Four. Intelligent control system, simple and efficient operation

Facing the complex and ever-changing winding process, the 300-square-meter circular coil vertical winding machine of Pugu Electromechanical Technology (Suzhou) Co., Ltd. is equipped with a PLC intelligent control system, supporting touch screen human-machine interaction. Operators can quickly set process parameters such as the number of turns, wire diameter, and tension through the menu-based interface. It is equipped with functions such as automatic line length calculation, automatic stop, and automatic error correction, significantly reducing the difficulty of manual operation.

It supports multiple language interfaces simultaneously and can switch the display language according to customer needs, making it convenient for global customers to use.

Five. Flexible adaptation to various circular specifications

There are differences in the diameter, thickness and height of 300-square-meter circular coils in the market. However, the 300-square-meter circular coil vertical winding machine of Pugu Electromechanical Technology (Suzhou) Co., Ltd. can flexibly adapt to coils of different sizes and winding heights through adjustable winding molds and support fixtures.

The equipment also supports customizing personalized workwear, ensuring that customers can complete the production of different products on the same device, reducing equipment investment and site occupation costs.

Six. Powerful drive system, easily handling high loads

Winding a 300-square-meter large coil requires extremely high driving force to drive the thick and heavy wire. The vertical winding machine of Pugu Electromechanical Technology (Suzhou) Co., Ltd. adopts a combination of high-power servo motors and high-torque reducers, featuring powerful power output. Even when the coil height increases and the number of winding turns increases, it can maintain a stable rotational speed.

The drive system is equipped with overload protection and anti-locked-rotor functions, effectively preventing motor damage or coil deformation caused by unexpected jamming.

Seven. High-efficiency energy efficiency design for energy conservation and consumption reduction

Pugu Electromechanical Technology (Suzhou) Co., Ltd. fully considers the energy consumption issue of large-sized vertical winding machines, adopts intelligent motor speed regulation technology and energy recovery devices, and reduces power consumption without affecting performance. Meanwhile, the key transmission parts use low-friction materials and self-lubricating bearings to reduce operating resistance and enhance the overall energy efficiency of the equipment.

Compared with traditional winding equipment, this device can save 10% to 20% of energy and reduce the long-term electricity cost of enterprises.

Viii. Excellent safety guarantee, more reassuring operation

The high tension and high inertia of the 300-square coil bring higher safety risks. The 300-square-meter circular coil vertical winding machine of Pugu Electromechanical Technology (Suzhou) Co., Ltd. is equipped with a fully enclosed safety protection cover, which can effectively isolate the operator during operation. The equipment is simultaneously equipped with multiple protection measures such as emergency stop switches, abnormal tension alarms, and over-temperature alarms.

In the event of an unexpected situation, the equipment can automatically cut off the power supply and stop running within milliseconds to ensure personal safety and the safety of the equipment.

Ix. Data recording and process traceability, Quality controllable

For the production of large-sized coils, the traceability of process parameters is of vital importance to the subsequent quality management of products. The vertical winding machine of Pugu Electromechanical Technology (Suzhou) Co., Ltd. is equipped with a data acquisition module, which can automatically record the number of turns, tension, production batch, operator and other information of each production, and can upload the data to the enterprise MES system, facilitating later quality analysis and production management.

This traceability helps enterprises identify potential problems in a timely manner, improve product consistency, and assist customers in quickly obtaining quality certifications.

X. Professional Advantages of Pugu Electromechanical Technology (Suzhou) Co., LTD

Pugu Electromechanical Technology (Suzhou) Co., LTD., with years of accumulated experience in the research and development and manufacturing of winding equipment, has conducted in-depth research on the process of large circular coils of 300 square meters and above.

The core components are independently designed and processed to ensure the long-term stability of the product.

Our professional engineering team can provide customers with personalized process design and equipment customization services.

A complete after-sales service network ensures that customers can use the service without worries, providing all-round support such as remote debugging, operation training and maintenance guidance.

With its strong R&D capabilities and rich customer experience, Pugu Electromechanical Technology (Suzhou) Co., Ltd. has become an important partner of large-sized circular coil manufacturers at home and abroad.

The 300-square circular coil vertical winding machine, in response to the strict requirements of high-end electrical products for the consistency, reliability and high efficiency of large-sized coils, demonstrates unique advantages in high-precision winding, ultra-large tension control, intelligent operation, mechanical stability, energy conservation and environmental protection, and data traceability. Pugu Electromechanical Technology (Suzhou) Co., LTD., with its strong design and manufacturing capabilities, is committed to providing customers with high-quality and cost-effective 300-square circular coil vertical winding machines, helping customers improve production quality and efficiency, save costs, and enhance competitiveness.

If you need to know more details about the 300-square circular coil vertical winding machine, please feel free to contact Pugu Electromechanical Technology (Suzhou) Co., Ltd. at any time. We will provide you with professional and personalized winding solutions!